This
Check List is to be used only as a guide. Maintenance Manuals,
FAA Publications, and other related higher authority documents
must be used in conjunction with this Check List. Also, if
you do not already have a set, it is recommended that you
contact Swift Parts Department to purchase a set of parts
lists, AD’s, maintenance, and servicing booklets.
The
Swift Association and Swift Museum Foundation recommend the
use of this Check List as a reference only.
Contact
your local FAA Representative and /or IA if you have any questions.
Contact
Bill Tiley with recommendations to add, delete, change or
re-arrange this Check List. E-Mail: swiftflier@aol.com

GC-1B
GLOBE SWIFT
Annual Check List
Administrative
1. Log Books: Separate
log for engine, airframe and propeller. Audit for accuracy.
2, Airworthiness
Directives and Service Bulletins: Insure all applicable AD’s
and SB’s are physically
listed and valid.
3. Component / Equipment
and Parts tags: Insure legibility and validity to logs.
4. STC’s, 337’s and any
Field Approvals: Insure legibility and validity to logs.
5. Weight and Balance:
Insure legibility, currency and validity to logs.
6. Aircraft Documents
- Insure that:
Airworthiness Certificate is current and displayed
in aircraft
State required documents are current and present
in and on aircraft
Pilot’s Operating Handbook is present in the
aircraft
Required placards are legible and properly located
Airframe Inspection
--Remove engine cowling,
top and bottom. Check cowls for cracks, corrosion, misalignment,
fasteners.
--Remove all inspection
covers, wing fairings, empennage fairings and lower forward
and aft fuselage panels.
---Inspect
nut-plates and screws for condition.
--Inspect all opened access
areas for corrosion, cleanliness, damage.
--Inspect all rods and mechanical devices for lubrication,
condition and alignment.
--Inspect all cables for
condition, alignment, and required tension.
--Inspect electrical wires
and connections for corrosion, condition and security.
Port wing
--Inspect aileron and flap attach points for corrosion,
security and alignment
--Inspect aileron and
flap control rods for corrosion, security and alignment
--Inspect the two wing
attach bolts for corrosion and security
--Inspect fuel line for
leaks, kinks, chaffing, mal-alignment, security
--Inspect fuel vent line for kinks, chaffing, mal-alignment,
security
--Inspect fuel cell for corrosion, leaks, chaffing, and security
--Inspect Grimes Light
for corrosion, operation, alignment, security
--Inspect all wires and
harnesses for condition and security
--Inspect pitot tube for
leaks (including static vents), security, alignment
--Inspect interior wing
with bright lights and boro scope for corrosion, damage, cleanliness.
Left Main Undercarriage
--Inspect all links and
upper and lower forks for corrosion, wear, security
--Inspect upper boss attach
point for cracks, damage, corrosion, security
--Inspect hydraulic hose
for chaffing, security, leaks, flexibility
--Inspect lower gear leg
(strut) for wear lines, gouges, hydraulic leaks
--Inspect gear leg "X"
dimension and compare it with starboard main landing gear
leg "X" dimension.
--Inspect all hydraulic
lines including brake lines in the gear well for corrosion,
leaks, chaffing, alignment and security.
--Inspect gear well for
retracted gear mal-alignment marks (chaffing, scrapes, fitting
problems).
--Inspect gear door for
corrosion, alignment, security
NOTE: Final check
will be conducted later during retraction tests
Left Brake
--Inspect chambers for
leaks and security
--Inspect pucks for wear
--Inspect flexible hose
for wear and flexibility
--Inspect disc for wear,
grooves, corrosion
NOTE: Check brake reservoir
(located on the firewall) and insure proper fluid level (hydraulic
fluid Mil-5606), and insure the cap is vented. Also inspect
the master cylinder for leads or damage (above the pilot’s
side rudder pedals).
Left Wheel
---Inspect
tire for wear, bad balance wear, cuts, weather cracks
--Jack the wheel and remove
--Removing all lubricants,
inspect wheel, axel, bearings, race, and spacers for corrosion,
damage and dimensions.
--Lubricate axel, bearings,
race and re-set and reinstall wheel.
Starboard Wing
--Inspect aileron and
flap attach points for corrosion, security and alignment
--Inspect aileron and
flap control rods for corrosion, security and alignment
--Inspect the two wing
attach bolts for corrosion and security
--Inspect fuel line for
leaks, kinks, chaffing, mal-alignment, security
--Inspect fuel vent line
for kinks, chaffing, mal-alignment, security
--Inspect fuel cell for
corrosion, leaks, chaffing, and security
--Inspect Grimes Light
for corrosion, operation, alignment, security
--Inspect all wires and
harnesses for condition and security
--Inspect pitot tube for
leaks (including static vents), security, alignment
--Inspect interior wing
with bright lights and boro scope for corrosion, damage, cleanliness.
Right Main Undercarriage
--Inspect all links and
upper and lower forks for corrosion, wear, security
--Inspect upper boss attach
point for cracks, damage, corrosion, security
--Inspect hydraulic hose
for chaffing, security, leaks, flexibility
--Inspect lower gear leg
(strut) for wear lines, gouges, hydraulic leaks
--Inspect gear leg "X"
dimension and compare it with starboard main landing gear
leg "X" dimension.
--Inspect all hydraulic
lines including brake lines in the gear well for corrosion,
leaks, chaffing, alignment and security.
--Inspect gear well for
retracted gear mal-alignment marks (chaffing, scrapes, fitting
problems).
--Inspect gear door for
corrosion, alignment, security
NOTE: Final check
will be conducted later during retraction tests
Right Brake
--Inspect chambers for
leaks and security
--Inspect pucks for wear
--Inspect flexible hose
for wear and flexibility
--Inspect disc for wear,
grooves, corrosion
Right Wheel
--Inspect tire for wear,
bad balance wear, cuts, weather cracks
--Jack the wheel and remove
--Removing all lubricants,
inspect wheel, axel, bearings, race, and spacers for corrosion,
damage, and dimensions.
--Lubricate axel, bearings,
race and re-set and reinstall wheel
Fuselage
--Lower Forward Fuselage:
--Inspect hydraulic lines
for corrosion, leaks, alignment and security.
--Inspect electrical harness
and wires for condition and security
--Inspect stringer and
frames for corrosion or damage
--Inspect fuel lines for
corrosion, leaks, alignment and security
Lower Aft Fuselage
--Inspect control cables
and pulleys for condition, alignment, tension
--Inspect fuel sight bowl
and lines for leaks, alignment, security
--Inspect fuel collector
box for leaks and condition
--Inspect port and starboard
wing fuel lines and pipes for leaks
--Inspect electrical harnesses
and wires for condition and security
--Inspect emergency landing
gear extension mechanism for condition, alignment and security.
--Inspect stringers
and frames for corrosion or damage
Fuselage - Entire Tube
--Inspect for corrosion
and condition of skin, rivets, fasteners, and seams.
--Inspect interior fuselage
for corrosion or damage
--Inspect fuselage area
immediately aft of firewall for corrosion or damage.
--Inspect cockpit area
between left and right sliding windows and fuselage skin for
corrosion or damage.
--Inspect fit of aft windows
including rubber seal for damage
--Inspect cockpit rear
shelf for corrosion or damage, including "A" Frame
pipe braces for security.
--Inspect windscreen fit
for channel cracks and security
--Inspect entry hatch
for corrosion, fit, and security
--Inspect empennage
area of the fuselage for damage, including lower area immediately
above the tail wheel.
Empennage
--Inspect elevator attach
points for travel, security, and alignment
--Inspect elevator stops
for damage or mis-alignment
--Inspect trim tab for
security and operation (correct direction)
--Inspect trim handle
in cockpit for corresponding movement on elevator.
--Inspect horizontal stabilizer
for wear and security
--Inspect rudder for travel,
security, and operation
--Inspect rudder stops
for damage or mis-alignment
--Inspect all control
cable attach points for security and operation
Main Landing Gear Retraction Test
A. Prepare the aircraft
for retraction test
B. No wind conditions
A. Jacks placed in proper
position
B. Tail-plane raised to
water line and tied to and sitting on a 40 lb weight. Do not
put dead weight on the horizontal stabilizers.
C. Inspect the Emergency
Gear Down Cables for condition, routing, alignment, security
and tension.
D. Jacks should be extended
simultaneously until gears are fully extended and wheels off
floor by 2 inches.
E. Master Switch "ON"
and gear lever placed in "UP" position
F. Listen for smooth operation
and inspect for full retract of both gears
G. When both gears are
retracted, "Up Switches" cancel system operation.
H. Inspect for gear door
fit and security
I. Inspect for wheel fit
and security
J. Inspect for leaks,
chaffing, binding
K. Place gear lever in
"Down Position"
L. Listen for smooth operation
and watch downward movement for leaks, chaffing, or binding.
M. When both gears are
extended, the "Down Switches" will cancel system
operation.
N. Master Switch "Off".
Inspect for leaks, chaffing, binding
Repeat "E" through
"N" (total of two retractions)
Emergency Gear Extension
Test (Observer Required)
With aircraft still on
jacks, retract the landing gear (repeat "e" through
"j")
Sit in the pilot’s seat,
leave the Master Switch "ON"
Pull the circuit breaker
for the landing gear and place the gear down lever in
the "down" position.
Turn the Emergency Gear
Down Handle clockwise about 52 turns until the landing gear
is down and locked… the green light will come on if the
system is rigged properly. Should the amber or red light
stay on after the green, the landing gear is unsafe,
regardless of the green light.
After confirming that
the landing gear is safely down and locked, turn off the Master
Switch and re-wind the Emergency Gear Down Handle approximately
52 turns in the counter clockwise direction. Do not use the
aircraft hydraulic system function to retract the landing
gear while this is being done.
NOTE: When returning the
emergency crank handle to its full up position (counter clock-wise),
do not force it thru a turn just to fit it into the resting
slot. The handle must be replaced in position the last time
it passes the position freely. Forcing it into position causes
tension and side loads on the worm gear assembly which results
in the pull-down cable jumping off the pulleys. Also, to obtain
proper tension on the pull-down cable, simply adjust the turnbuckle
in the pull down cable in order to have three fourths
of a turn, and one half hand crank left after the second
down-lock snaps into place (remember, this is a two person
activity). Too much tension causes the landing gear to fall
out before the cranking starts, and it can damage the pulleys
in the wheel well area. Replacement of certain pulley brackets
can mean removal of the outer wing panels and fuel cells.
This information taken from page 22 of the blue Swift Maintenance
and Information booklet.
Inspect the cables for
condition, tension, alignment.
Visually inspect the Emergency
Gear Down cable winding spool for "correct wrap"
of the cables.
Flap Operation
A. Clear Flap Area, Master
Switch "ON"
B. Turn flap knob clockwise
to "DOWN" position
C. Listen for smooth operation
and see both flaps go down simultaneously
D. Inspect both flaps
for chaffing, rubbing, binding
E. Inspect both flap attach
points for security and alignment
F. Inspect both flap actuator
rods for security and alignment
G. Inspect flap actuator
(aft lower fuselage bay) for leaks, chaffing, binding.
H. Turn flap knob counter
clockwise to "UP" position, and refer to "c"
through "f" above.
Powerplant Inspection
--Use bright lights and
survey and inspect entire engine surface area
--Inspect engine attach
points to the engine mounts and engine frame for damage and
security
--Inspect the engine frame
for cracks, damage and security
--Inspect all control
cables for wear, adjustment, movement and security
--Inspect generator for
fit, leaks, security
--Inspect starter for
fit, leaks, security
--Inspect oil cooler for
leaks, damage, fit and security
--Inspect all fuel lines,
fuel pump, electrical fuel pump
--Inspect carburetor for
condition, leaks, wear and damage
--Inspect carburetor heat
box for fit, movement, adjustment
--Inspect magnetos for
leaks, fit, spark plug wire attachments
--Inspect exhaust system
for cracks, fit, security
--Inspect cockpit heater
system for leaks, fit, security
--Check oil level
--Run engine to operating
temperature
--Check all gauges for
operation
--Check magnetos for proper
operation (1700 RPM etc.)
--Check Carburetor Heat
operation
--Check idle RPM (700/800)
--Shut engine down, Switch
Off, Master Off
--Inspect for oil leaks,
fuel leaks
--While engine is still
warm, pull top spark plugs and check condition
--Accomplish compression
check on all cylinders
--Replace spark plugs
to finger tight
--Drain oil
--Pull oil screen and
inspect for foreign matter and metal
--Replace oil screen if
OK
--Close oil drain cock
--Put in fresh oil confirming
dip stick oil level marks
--Tighten spark plugs
and re-install plug wires
Propeller Inspection
1. Remove propeller spinner
2. Inspect for security
of attach bolts and condition of safety wire
3. Inspect for presence
of oil from hub attach point
4. Inspect propeller blades
for nicks, cracks
5. Inspect blades for
smooth alignment by sighting down all four edges
NOTE: Lubricate all mechanical devices including pulleys,
open cables, enclosed cables, hinges, rod swivels, rod eyes,
flight controls, control column and tail wheel components.
Revision 11-13-02
ANNUAL
INSPECTION ADDITION...
From: Ed Lloyd swift3856k@austin.rr.com
Subject: Annual Checklist
Hi Bill. A suggested addition to the gear portion of the annual
inspection checklist. I learned this recently from Jim Montague
while helping Lew Fischer troubleshoot a gear problem on his
annual. While the airplane is on jacks, during one of the
retract cycles with the gear UP, turn the master OFF and place
the gear handle DOWN. Wait about 30 seconds to a minute (hyd.
pressure bleed off) to see if one or both gear gear will fall
out of the well. If one or both gear fall out of the well,
the mechanical overcenter uplock needs adjustment or the emergency
gear pulldown cable may be too tight. In Lew's case the pulldown
cable was so tight it sounded like a violin string when you
plucked on it! Don't you do a compression check and timing
check of the magnetos on your annual? Cheers........Ed
MORE
TO ADD TO THE ANNUAL CHECKLIST...
From: Bill Hoyt
Hoytbillmike@aol.com
Subject: Re: Annual Inspection
Sorry to be so long in replying, but this has been a busy
month. The check list that is on the web site is excellent.
In several places it is a procedure, which is good. There
were a few items from FAR 43, Apdx D, that I could not find
in the list--check me on these in case I missed something.
Clean airframe and engine(a dirty airplane cannot be properly
inspected)
Check seats and safety belts for poor condition or defects.
Check skin surfaces for deterioration, distortion or damage.
Check brake pads or linings for wear("puck" to me
means the cylinder that pushes the pads onto the rotors.)
Check and clean all fuel screens.
Check instruments -including magnetic compass- and electronic
systems for condition, mounting and operation.
I hope that these suggestions might help someone with their
inspections. -- Bill H
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